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The Marpos P3SE is a monitoring system for grinding machines based on acoustic emission technology.
Improving productivity and reducing maintenance costs are key factors in considering product costs. The optimal solution is real-time machine control. Controlling the approach speed and dressing amount of the grinding wheel and workpiece during part processing and machine conditions enhances productivity.
Monitoring various machines and sensors in various monitoring modes!
The "X1 (for press use)" is an in-process monitoring system that supports metal forming processes such as forming, thread rolling, forging, and stamping. In addition to a 7-inch touch display, various analytical functions are available for all systems in the X series. To store all data related to each mold, production order, and manufacturing, it is equipped with automatic recording functions for operating time, settings, and downtime, as well as various counters and storage functions. 【Features】 ■ Protection of machines and molds ■ Quality control in-process ■ Increased productivity through extended runtime, reduced downtime, and improved production speed ■ Reduction of mold and scrap costs ■ Process analysis to achieve a more stable production process *For more details, please refer to the PDF document or feel free to contact us.
Intelligent process monitoring for metal forming and sheet metal forming!
The "X3S (for thread rolling)" is an intelligent monitoring system equipped with automatic signal amplification and automatic monitoring angle setting functions, which automatically calculates all monitoring limits. Sensors placed in optimal locations on machines and molds convert process information into electrical signals. The electrical signals are amplified and filtered, then processed using appropriate monitoring methods. In addition to a 9-inch touch display, various analysis functions are available in all systems of the X series. 【Features】 ■ Protection of machines and molds ■ Quality control during the process ■ Increased productivity through extended runtime, reduced downtime, and improved production speed ■ Reduction of mold and scrap costs ■ Process analysis to achieve a more stable production process *For more details, please refer to the PDF document or feel free to contact us.
Used for protecting machines and molds, process monitoring, and detecting abnormalities in the production process!
The "X5 (for press use)" is a powerful monitoring system with various analytical functions that can record operating time, setup time, downtime, machine speed, productivity distribution, and major production defects. In addition to various counters, it has the capability to store all related monitoring data, production data, and process anomaly data, which can be used with various molds and orders. It is equipped with a high-speed response, high-resolution 12-inch touch display with an LED status lamp. 【Features】 ■ Protection of machines and molds ■ Quality control during the process ■ Increased productivity through extended runtime, reduced downtime, and improved production speed ■ Reduction of mold and scrap costs ■ Process analysis to achieve a more stable production process *For more details, please refer to the PDF document or feel free to contact us.
Depending on the process of the new product, monitoring channels and configurations can be easily set up automatically!
The "X7 (for thread rolling)" is a high-end monitoring system used for protecting machines and molds, process monitoring, and detecting abnormalities in the production process. With various counter functions, it allows for detailed control and analysis of the production process. Additionally, it can monitor process signals and display peak values, envelope curves, trend curves, and process quality curves. Equipped with automatic signal amplification and automatic monitoring angle setting functions, this product automatically adapts to the ever-changing production conditions using a teach-in function. 【Features】 ■ Protection of machines and molds ■ Quality control in-process ■ Increased productivity through extended runtime, reduced downtime, and improved production speed ■ Reduction of mold and scrap costs ■ Process analysis for achieving a more stable production process *For more details, please refer to the PDF materials or feel free to contact us.
Rapid problem resolution is ensured by the automatic diagnostic function! It can be installed externally on machine tools.
"P1DWB" is a basic system for balancing grinding wheel spindles and process monitoring. In both FT and ST models, a single balancing head and built-in acoustic sensor (if applicable) are centrally managed. It is not only backward compatible with E78/E82 electronic units but also performs pre-balancing and unbalance spectrum analysis. 【Features】 ■ Equipped with multi-level login functionality for secure management of data and settings ■ Automatic diagnostic function ensures rapid resolution of issues ■ Can be installed externally on machine tools ■ Can also be integrated into the control panel *For more details, please refer to the PDF document or feel free to contact us.
Improving equipment utilization and reducing defect rates. Free online seminar on monitoring the press processing of EV components.
Our company offers a "BRANKAMP Monitoring System" that provides a monitoring solution for the press processing process. Depending on the purpose, we determine the type and number of sensors and their installation positions. We can accommodate various processes such as progressive processing, transfer processing, and high-speed stamping processing. We can detect overload on machines and molds, as well as temperature rise, wear, and damage to molds, contributing to improved equipment operating rates and reduced defect rates. 【Monitoring Targets】 ◎ Progressive processing presses ◎ Transfer processing presses ◎ High-speed stamping presses ◎ Headers ◎ Formers ◎ Rolling ★ We are holding a free online seminar on monitoring press processing for EV components. Please refer to the basic information section for seminar details. *For those who download the PDF or attend the seminar, we are currently offering a free trial of the monitoring solution to the first 10 companies. If you would like a free trial, please contact us through the form below with "Trial Request."
We will make the measurement application high-performance and easy to use.
This system can use not only pencil probes but also mechanical dial indicators. The air push version allows for the loading and unloading of workpieces manually or automatically without interference due to the retraction of the contact. 【Features】 ● 15 types of arm sets ● High precision and high reliability ● Compact design [12mm width] ● Abundant options ● Wide range of offset contacts
In addition to a 7-inch touch display, various analysis functions are available in all systems of the X series!
"X1/Header Former Rolling" is a smart monitoring system for metal forming. The main screen allows you to grasp all information related to monitoring (counters, maximum force, envelope curve, trend limits) at a glance. It can automatically calculate the monitoring angles for new products and molds, and the optional tool memory function can save settings for up to 200 products and molds. 【Features】 ■ Protection of machines and molds ■ Quality control during the process ■ Increased productivity through extended runtime, reduced downtime, and improved production speed ■ Reduction of mold and scrap costs ■ Process analysis to achieve a more stable production process *For more details, please refer to the PDF document or feel free to contact us.
We will record operating hours, setup time, downtime, machine speed, productivity distribution, and major production defects!
The "X5/Header Former for Rolling" is an in-process monitoring system for metal forming production, including cold forming, thread rolling, forging, and stamping. It features a high-speed response, high-resolution 12-inch touch display with an LED status lamp, used for protecting machines and molds, process monitoring, and detecting abnormalities in the production process. It also enables optimization of work quality. With the use of this product, machine setup becomes easier, allowing operators to perform various tasks in a short amount of time. 【Features】 ■ Protection of machines and molds ■ Quality control in-process ■ Increased productivity through extended runtime, reduced downtime, and improved production speed ■ Reduction of mold and scrap costs ■ Process analysis for achieving a more stable production process *For more details, please refer to the PDF document or feel free to contact us.
In-process monitoring system for metal forming production such as cold forming, forging, screw rolling, and stamping!
The "X7 (for press)" is a monitoring system equipped with a high-speed response, high-resolution 15-inch touch display featuring an LED status lamp. In addition to various counters, it has the capability to store all related monitoring data, production data, and process anomaly data, which can be used with various molds and orders. It is used for machine and mold protection, process monitoring, and detecting abnormalities in the production process, enabling optimization of work quality. 【Features】 ■ Protection of machines and molds ■ Quality control during the process ■ Increased productivity through extended runtime, reduced downtime, and improved production speed ■ Reduction of mold and scrap costs ■ Process analysis to achieve a more stable production process *For more details, please refer to the PDF document or feel free to contact us.
Utilizing technology with AE sensors! It can also be used for monitoring machines.
"P1dAE" is an entry-level monitoring system for detecting collisions between the grinding wheel and the workpiece, as well as managing the dressing process, which can be considered a standard function of the grinding machine's processing cycle. It inherits features from the P3SE system, including various functions such as signal processing and a method for connecting via machine interfaces. Additionally, we offer three types of display configurations: rack-mounted, standalone, and remote panel display. 【Features】 ■ Air gap eliminator ■ Collision detection monitoring with high-speed stop function for damage reduction ■ Monitoring of the dressing cycle ■ FFT analysis of acoustic emissions ■ Compact, user-friendly, and robust body *For more details, please refer to the PDF document or feel free to contact us.
Equipped with three types of sharpening stone balancing functions: pre-balancing, manual, and automatic!
The P1dWB is an entry-level grinding wheel balancing and monitoring system specially designed to meet various requirements related to grinding machine processing. It is possible to control one balancing head of either the FT or ST model and the acoustic sensor built into that head with a single P1dWB amplifier. Additionally, the modernly designed 4.3-inch touchscreen display is not only elegant in appearance but also built to withstand the harsh working environment specific to machine tools. 【Features】 ■ Three types of grinding wheel balancing functions (pre-balancing, manual, automatic) ■ Compatible with all FT or ST balancing heads, whether retraction type or contactless ■ Monitoring is also included in the balancing function (limited to balancing heads with sensors) ■ Spectrum analysis of unbalanced conditions *For more details, please refer to the PDF document or feel free to contact us.
Monitoring system installation for FANUC CNC! No modifications to the PLC required.
"AIM (Artis Integration Manager)" is a new solution for installing the Artis Monitoring System "GENIOR MODULAR" on your machinery. It is designed to allow engineers without experience in machine control or PLC programming to easily build the system. It automatically collects the currently running program number, tool number, and process number. Additionally, if a problem occurs during the machining process, it sends an alarm signal to the CNC and immediately stops the machine. It also allows for centralized management of various sensors. 【Advantages and Benefits】 ■ System construction through software ■ Reduction of time and costs for system implementation ■ Supports remote desktop connection functionality for FANUC CNC (requires iHMI) ■ Compatible with various FANUC CNCs *For more details, please refer to the PDF document or feel free to contact us.
